ABSTRACT

The basic chain structure of a silicone sealant consists of alternating silicon and oxygen atoms with organic groups, primarily methyl on the silicon atoms. Typi­ cally acetoxy groups are present at the end of the polymer chains for further po­ lymerization and cross-linking into an elastomer network, producing acetic acid as a by-product of the moisture cure reaction. Alkoxy and oxime types, which, re­ spectively, evolve alcohols and methylethylketoxime (MEKO) by-products through moisture cure, are also more and more prevalent in the market. These lat­ ter systems are preferred for metal surfaces, concrete and electrical circuit devices because of corrosion, which occurs when using an acetic acid curing system. A typical silicone sealant formulation consists of the following ingredients: about 60% by weight of high viscosity (20-1 10x103 mPa.s) hydroxy-terminated polydimethysiloxane (PDMS) polymer, 10-30% by weight of lower viscosity (100-1000 mPa.s) trimethylsilyl-terminated PDMS fluid, 4-11% by weight of a reinforcing filler - fumed silica being the most commonly used, 3-5% by weight of cross-linker, and 0.05-2.0% by weight of a catalyst - the amount of the last in­ gredient depends on which curing system is used (acetic, oxime or alkoxy). Often an adhesion promoter system is used to enhance adhesion strength between build­ ing components, for instance. These adhesion promoters are typically organofunctional silanes, also known as coupling agents [2-4]. Some silicone sealants are also extended using either non-reinforcing fillers like ground calcium carbon­ ate, which is cheap and readily available from various commercial sources, or liq­ uid organic extenders that maintain the transparency of silica filled systems.