ABSTRACT

This chapter outlines means for process control and

validation of aseptic processing for sterile products

manufactured using predominantly manual procedures.

Typical processes/products where this type of guidance

might prove beneficial include vaccine preparation, cell

culture, gene therapy, INDmanufacturing, clinical manu-

facturing, etc., where a substantial portion of the

manufacturing process is aseptically performed by

operators, and thus susceptible to adventitious contami-

nation. As the aseptic operations in these processes are

unique to the specific process and are also substantially

different from those employed for either final formu-

lations involving conventional aseptic filling equipment

or sterile bulk drugs, none of the existing regulatory or

industry guidance is fully appropriate. This chapter

addresses aseptic procedures where manual activities

constitute the majority of the process; those other

manual steps associated with more conventional aseptic

processes such as sampling or aseptic connection are

readily integrated into the simulation of those processes

and will not be addressed further here.