ABSTRACT

Today’s highly intense competition pushes manufacturing companies within different indus-

tries to apply world-class manufacturing practices. However, these practices require more

investment in new technological knowledge to bring high-quality and sophisticated products

satisfying user requirements not only faster but also cheaper. To bring the products to market

swiftly, many of the processes involved in the design, test, manufacture, and marketing of the

products have been squeezed, both in terms of time and material resources. In recent years,

new tools and approaches that enable the efficient use of these materials and resources have

evolved. These tools mostly involve computer technologies. In product development, time to

market pressure is the main reason behind these technologies that evolved rapidly in the last

few years. Rapid prototyping (RP) is a freeform manufacturing process that allows users to

fabricate a real physical part directly from a CAD (computer-aided design) model. The CAD

model is sliced into many layers by any number of software packages that can also prepare the

part for whichever layered manufacturing machine is to be used. The part is then built layer-

by-layer without extraneous tools. This process allows us to quickly build geometrically

complex parts.