ABSTRACT

Companies are constantly being challenged to find means to do things better, faster, and cheaper. Companies can no longer overdesign the product, nor can they afford a lengthy product development cycle time. The products can no longer be viewed individually, and designers can no longer pass the engineering concept to the manufacturing engineer for finding the ways to make it. The design engineer and manufacturing engineer need to work together to come up with a best design and manufacturing solutions for fabricating the products cost-effectively. For example, if design and manufacturing engineers work separately to create the design of the outer body panels of automobiles, the manufacturing engineer will come up with a flat or square box-like product that is cheaper and quicker to make, but no one would buy it. On the other hand, the design engineer will come up with a design that is creative, eye-catching, and satisfies all customer needs and requirements, but it would be unaffordable. In either case, the product will not sell.