ABSTRACT

Previous chapters of this book have identified the important variables that

determine the efficacy of the clean-in-place (CIP) procedure, specifically time,

temperature, concentration, and physical action. The first three are controllable

and are subject to variations due to hardware and software failures. Physical action

is initially determined by engineering design but may be affected by variations in

flow and pressure caused by hardware or software failure. This chapter is intended

to provide troubleshooting suggestions only for qualified CIP circuits, and

generally on the basis of human machine interface (HMI) alarms to convey basic

information regarding a CIP program failure. It is assumed that CIP circuit design

issues have been resolved prior to or during commissioning and that the CIP system

has been properly commissioned and qualified, meaning that, at one point in time

prior to the CIP circuit failure; the CIP circuit had been known to run well with

properly selected recipe parameters proven capable of removing the expected soil,

and thus restore the equipment to a visually or swab analysis clean state.