ABSTRACT
Throughout this playbook, I have discussed the Lean concepts that can help reduce the time associated with setup and help you develop quick changeover concepts. Now, that those topics have been discussed, let us return to your original time studies and spaghetti diagram to evaluate which concept can be applied. https://s3-euw1-ap-pe-df-pch-content-public-p.s3.eu-west-1.amazonaws.com/9780429255120/bf35e5aa-64e0-4387-865d-1fdc9cc2744b/content/page45_1.jpg"/> 46
Work Description: Engine Frame Setup
Step
Work Content
I
E
AVG
Improvement
1
Remove Part from Machine with Allen Wrench
X
0
Perform External with One-Turn Method and Intermediate Process
2
Place on Cart and Move into Inventory
X
0
Perform While Machine is Running (External)
3
Reset Computer and Machine to Start Position
X
0
Perform While Machine is Running (External)
4
Retrieve Engine Frame Fixture
X
0
Move Fixture Closer: 5S
5
Retrieve Procedure and Tools
X
0
Work Instructions in Work Area Posted Shadow Board: 5S
6
Retrieve Material
X
0
Move Fixture Closer: 5S
7
Remove Fixture from Last Part
X
0
Perform External with One-Turn Method and Intermediate Process
8
Place new Fixture in Machine
X
0
Perform External with One-Turn Method and Intermediate Process
9
Tighten Down Fixture
X
0
Perform External with One-Turn Method and Intermediate Process
10
Place Material in Fixture
X
0
Perform External with One-Turn Method and Intermediate Process
11
Close Doors and Run Verification Test
X
0.634
12
Open Doors and Adjust Position as Needed
X
0.47
13
Close Doors and Run Final Test
X
0.626
14
Turn to Machine RUN
X
0.15
15
Machine Cut Material
X
6.55
Total Time
8.43
