ABSTRACT

In recent years, researchers have increasingly turned to nontraditional processing technologies in order to

obtain novel compositions and highly refined microstructures. Among these techniques, mechan-

ochemical synthesis (also referred to as mechanical alloying [MA] or high-energy mechanical milling

[HEMM]) has emerged as a leading alternative to equilibrium melt-growth processes. This is due not

only because of its relative convenience and minimal requirement for complex equipment, but also

because the solid-state nature of the process exhibits many of the characteristics of rapid solidification

enabling researchers to probe the nature of metastable crystalline and amorphous structures. The

number of researchers citing MA as their primary processing tool increased dramatically during the

1990s to the point where it has become an accepted tool in the materials scientists’ arsenal, along with

melt spinning, chill casting, laser processing, and gas atomization. In fact, the 14 year period from 1989 to

2003 gave rise to over 150 research papers, exclusively devoted to the processing of thermoelectric

materials by MA.