ABSTRACT

The aggressive scaling of silicon-based high-performance integrated circuits [1] has led to device

dimensions and junction depths that require ultralow thermal processing budgets. For example, state-

of-the-art CMOS gate lengths have shrunk below 100 nm over the past few decades. The current

International Technology Roadmap for Semiconductors (ITRS) projects physical gate lengths in micro-

processors and ASICs of 40 nm in the near future and 10 nm beyond 2015. Without considering

suppression and enhancement effects, such as substitutional carbon or transients, the classical dopant

diffusion alone (e.g., boron: D0 0.67 cm2/sec, EA 3.46 eV [2]) exhibits comparable 2 ffiffiffiffiffi

Dt p

values at

9008C for minute-scale durations. Growth techniques that employ low temperatures (7008C) for homo-and hetero-epitaxy are necessary to maintain abrupt doping profiles and prevent, nearly

eliminate, dopant and alloy diffusion, especially in high-performance BiCMOS integration schemes.

In particular, pseudomorphically grown silicon-germanium has emerged as an important alloy due to

its bandgap properties and strain-induced effects on carrier mobility [3]. Among others, substrate-

compliant epitaxial SiGe is utilized in the fabrication of heterojunction diodes [4], resonant tunneling

diodes [5], heterojunction bipolar transistors [6], modulation-doped field-effect transistors [7],

MOS field-effect transistors [8], and photodetectors [9]. Today, the most commonly employed low-

temperature epitaxial deposition methods are molecular beam epitaxy (MBE) [10], gas-source MBE

(GSMBE) [11], and chemical vapor deposition (CVD) [12]. The deposition using chemical vapors is

practical in a commercial manufacturing environment because it offers high wafer-throughputs by batch

processing, outstanding film uniformities, excellent control over alloy composition and dopant concen-

tration, and selective epitaxial growth. However, chemical vapor deposition at atmospheric pressures

and in low vacuum was traditionally restricted to high substrate temperatures. Although improvements

in gas purity, chamber cleanliness and design, precursor chemistry, and interface cleanliness soon

enabled further temperature reductions, only a concurrent and significant reduction in deposition

pressure provided the key to defect-free low-temperature epitaxy and manufacturing-friendly batch

processing of silicon and silicon-germanium [13, 14].