ABSTRACT

Diffusion welding of metallic materials requires contact of clean surfaces by removing surface films. However, there is microscopic unevenness on the surfaces and they are covered with oxide layers, absorbed gas layers, contaminating substance layers, etc. Welding is prevented by this unevenness and by these surface films and it is the stability of the surface films, in particular, which affects welding. Aluminium is regarded as a particularly difficult material for diffusion welding since it has a highly stable strong oxide film. Hence, to weld aluminium, it is necessary to remove this stable film so that welding can be performed. This article describes will describe the result of the investigation into the effect of twist angle, welding pressure and temperature, film thickness and surface roughness on the joint strength of the material.