ABSTRACT

Thick-section composites are ones where the effect of geometry (thickness-to-span ratio), material constituents (matrix and fiber stiffness/strength properties), lamination scheme, processing, and service loading exhibit three-dimensional states of stress. For instance, all loadings induce multiaxial stresses into individual plies of composite materials that are made of multi-directional ply laminates (either woven or nonwoven), even though the overall loadings may only be uniaxial. When transverse (through-thickness) stresses and strains occur to a significant degree, they must be accounted for in analysis, design and testing. A significant degree is achieved when these effects contribute to failure (e.g., delamination), excessive deflection or vibration. Frequently, these stresses and strains induce failures that cannot be accurately predicted by conventional two-dimensional analyses for thin laminates. These two-dimensional analyses are usually based on material response data obtained from traditional shear and uniaxial tensile/compressive testing techniques. In thick section composites, where any one of six stress components may significantly contribute to failure, a failure criteria must distinguish between different types of failure modes by associating the contribution of each three-dimensional stress component to a unique mode of failure, be it fiber, matrix or interface dominated. An appropriate failure criteria for thick section composites must consider the following laminate failure modes:

Fiber Dominated

Matrix Dominated

Interface Dominated

. Fiber pull-out

. Transverse cracking

. Interface disbonding

. Fiber tensile failure

. Interlaminar cracking

. Interface delamination

. Fiber micro-buckling

. Intralaminar cracking

. Compressive delamination

. Fiber shear failure

. Edge delamination