ABSTRACT

Aluminum and steelmaking • Optimization of nitrogen compressor third-stage piston ring: con-

dition-based maintenance (CBM) model • Establishing the economic life of mobile equipment (floor sweepers,

forklift trucks, and General Motors Suburban) • Establishing lathe requirements in a steel mill

Electrical generation • Reactor coolant pump: CBM model • Optimizing CBM decisions on main rotating equipment using pro-

portional hazard model • Air preheater cleaning • Condition monitoring of hydrodyne seals in a nuclear plant • Maximizing power station reliability subject to a budgetary constraint

Electricity transmission and distribution • Optimal preventive replacement of electronic modules in 110-V DC

battery chargers • Optimal preventive replacement of unloader units in air compressors • Optimal preventive replacement of capacitor units in a capacitor

bank • Replacement of 400-kV lightning arrestors • Rightsizing of cable joining resources to meet a fluctuating work-

load, taking into account the subcontracting opportunities • Optimizing inspection frequency for an overhead line supervisory

information system • Optimizing inspection frequency for air compressor systems • Determining the number of cable oil vans to meet service demand • BP2 deionized water pump replacement • Serviceability life expectancy study of built-up roofs • HVDC valve damping equipment failures • Optimal replacement age of fast gas relays • Replacement of fault detector relays • Transformer repair vs. replace decision analysis • Optimal number of spare transformers • Economic life of 230-kV oil circuit breakers

Food-processing industries • Sugar refinery centrifuge component replacement • Condition monitoring of shear pump bearings in a canning plant • Establishing the economic refurbishment time for a seamer in a

canning plant Military (land, sea, and air)

• Oil analysis of marine diesel engines: optimizing condition-based maintenance decisions (U.K.)

• Optimizing condition-based maintenance decisions: an application to ship diesel engines (Canada)

• Aircraft fuel pump replacement policy • Condition monitoring of aircraft engines subject to oil analysis

Mining industry • Optimal inspection frequency for scissor lift vehicles • Components for preventive replacement of McLean bolters • Optimization of (100t loco) inspection frequency • Economic life analysis of loader • Optimizing availability of mill GIW discharge pumps • Optimizing availability of smelter converters • Establishing the economic life of a fleet of haul trucks • Steering clutch replacement of a dozer • Spares provisioning of electric motors on conveyor systems • Condition monitoring of engines and transmissions on haul trucks • Condition monitoring of electric wheel motors

• Condition monitoring of pump bearings in a coal plant • Shovel replacement in light of technological improvement • Repair vs. replacement for a wheel loader • Optimizing the number of vehicles in a haul truck fleet

Oil and gas • Economic life of a combustion engine • Cylinder head replacement • Compressor valve replacement • Pressure safety valve inspection interval • Optimizing number of spare 100-hp motors • CBM optimization of engine pumping unit • Maintenance crew optimization • Condition monitoring of oil well pumping system (casing, sucker

rod, and pump) Petrochemical industry

• Optimizing maintenance crew size and shift patterns Pharmaceutical industry

• Failure-finding interval for a compressor: parallel redundant system • Huber washer replacement policy • Work center resource optimization

Pulp and paper industry • Recovery soot blower component replacement strategy: lance tube

packing failures • Bark hog equipment failure analysis: establishing productive main-

tenance (PM) interval • Tissue machine tail cutter: drive belt replacement policy • Sawmill sawquip line: replacement policy for outfeed press roll

bearings • Establishing the economic life of a feller-buncher

Railway systems • Optimizing condition-based maintenance decisions to reduce in-

service failures of traction motor ball bearings Transportation

• Forklift truck replacement cycles • Transit bus fleet replacement policy • Establishing the economic life and optimal maintenance policy for

a fleet of trailers • Transit bus fleet inspection policy: A, B, C, and D class inspections • Establishing the economic life of a fleet of tractors