ABSTRACT

The Value Stream Management System simplifies the planning process for lean implementation, ensuring quick deployment and greater success. It links the metrics and reporting required by management with the lean tools needed on the manufacturing floor. The central feature of this illustrative and engaging book is the value stream management storyboard, a tool representing an eight-step process for lean implementation. The storyboard brings together people, tools, metrics, and reporting into one visual document.

The authors stress the importance of reaching beyond single-point kaizens to ensure a sustainable lean implementation process. Many people use the value stream map as an individual tool, but not within the context of a proven overall system. Value Stream Management: Eight Steps to Planning, Mapping, and Sustaining Lean Improvements shows you how to use mapping as part of a complete system for lean implementation.

The final outcome of Value Stream Management is the creation of a complete, visual plan for lean transformation - and the mastery of the skills required to implement that plan. Instead of just using Toyota Production System Tools, the authors encourage you to create your own lean production system. Value Stream Management will help you to complete your process and sustain it!

Along with this book you receive downloadable resources containing a lean assessment tool, a storyboard template, useful charts, a team charter, forms, reports, and worksheets.

chapter |4 pages

Overview: Value Stream Management

chapter |14 pages

Step 1: Commit to Lean

chapter |10 pages

Step 2: Choose the Value Stream

chapter |40 pages

Step 3: Learn about Lean

chapter |18 pages

Step 4: Map the Current State

chapter |12 pages

Step 5: Identify Lean Metrics

chapter |30 pages

Step 6: Map the Future State

chapter |10 pages

Step 7: Create Kaizen Plans

chapter |4 pages

Step 8: Implement Kaizen Plans