ABSTRACT

New technologies in downstream process devices are enabling the bioprocessing industry

to cope with new standards established by upstream manufacturing. About 10 years ago

monoclonal antibody production titers were at 0.2-0.5 g/L. Current production titers are

at 1 g/L and in the not too distant future these titers may reach 5-10 g/L (Wurm, 2004).

These higher upstream yields will put pressure on downstream process unit operations, in

particular chromatography columns. Columns used for large scale processing are already

quite large. Greater product amounts will lead to even larger columns or batch cycling.

Both of which are not appealing and for different reasons. Investment in larger columns

and skids will have a negative impact on cost of goods. Cycling may prove to be a more

economical solution with regard to capital and consumable expenditures. However, this

will lead to increased validation efforts that will also have an economic imprint. Both of

these solutions are cumbersome attempts to solve a real and impending problem. In recent

years membrane chromatography has demonstrated it can offer a real solution to these

forecasted bioprocessing bottlenecks. Current throughputs with membrane devices are

dramatically greater than conventional columns on a gram per liter basis and are steadily

improving. As will be discussed later, this is actually reducing the volume of sorbent

required for certain chromatography unit operations. Thus, positively effecting overall

process economy.