ABSTRACT

I. Introduction ................................................................ 602 II. Dispersion of Powders ................................................ 605

A. Oxide-Solution Interface in Simple Electrolytes.......................................................... 607 1. Surface Charge Formation ........................... 607 2. Experimental Determination of

Surface Charge.............................................. 608 3. Specific Adsorption of Ions ........................... 609 4. Formation of an Electrical Double

Layer Around Charged Oxide Particles....... 612 B. Adsorption at the Oxide-Solution Interface ...... 616

1. Ion Adsorption............................................... 616 2. Polymer Molecules ........................................ 616

3. Surfactants.................................................... 617 C. Stability of Aqueous Suspensions....................... 617

1. DLVO theory ................................................. 617 2. Stability in the Presence of Polymers .......... 619 3. Interactions at High Solid

Concentration................................................ 621 III. Application in the Processing of Oxide Ceramics ..... 624

A. Powder Synthesis and Characterization............ 626 B. Slurry Formulation and Forming

Techniques........................................................... 629 1. Tape Casting ................................................. 630 2. Slip Casting................................................... 635 3. Colloidal Filtration........................................ 636 4. Gel Casting.................................................... 638 5. Electrodeposition Methods ........................... 639 6. Plastic-Forming Processes: Injection

Molding and Extrusion ................................. 640 7. Sol-Gel Techniques....................................... 640 8. Example of Application: Ceramic

Membranes.................................................... 644 C. Ceramic Materials from Nanosized

Powders ............................................................... 645 1. Synthesis of Nanosized Ceramic

Powders ......................................................... 645 2. Compaction and Sintering Methods............. 645

IV. Effect of Stabilization on Drying and Sintering........ 646 A. Drying.................................................................. 646 B. Firing ................................................................... 647

1. Removal of Organic Matter .......................... 647 2. Sintering........................................................ 648

V. Summary..................................................................... 653 References............................................................................ 654

I. INTRODUCTION

Ceramics, together with new polymers and composites, belong to today’s advanced materials. Better performance, resulting from better control of processing and the ability to tailor their

properties, has placed ceramics in the ranks of emerging technologies.