ABSTRACT

Emphasizing solutions to the problems of achieving tight tolerances of important geometrical parameters such as thickness, width, cross-sectional profile, and flatness, this reference focuses on the principles and applications of the latest technology for producing high-quality, flat-rolled steel products.;Illustrated with more than 700 drawings, H

chapter |2 pages

Part

chapter 1|4 pages

CHAPTER 1

chapter |4 pages

('\. ' \_

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of the width

chapter |4 pages

DEFINITIONS25

chapter 2|3 pages

Standardization and Quality Requirements

chapter 2|1 pages

C H A P T E R 2

chapter |3 pages

BracketPiercedhole

chapter |4 pages

thicklless

chapter |12 pages

Chapter 3Standard

chapter 3|3 pages

STANDARD DIMENSIONAL TOLERANCES

chapter |2 pages

~~~~IIII~I.IUII

chapter |9 pages

t-t-

chapter 3|1 pages

STANDARD DIMENSIONAL TOLERANCES

chapter 3|4 pages

CHAPTER 3

chapter |2 pages

-! ' -" " -

chapter |4 pages

LSLUSL a ) I LNL UNL IIIII

chapter 0|3 pages

3.---------.---.,--.--------------,-----,

chapter |2 pages

·-·1----··-·-·-

.\(\

chapter |1 pages

b+ Bexp( C*log(n)) 1\

chapter |1 pages

DDDD

chapter |2 pages

ANALIT

chapter |4 pages

of hot strip mill

chapter |2 pages

PartII

chapter 5|1 pages

Definitions of Basic Metrological Terms

chapter |3 pages

Secondarystandard

chapter |2 pages

_ u a t_ 100%

-.-------.------- ---------------

chapter |7 pages

Fittedstraight

chapter |4 pages

Chapter6TransducersandSensors

chapter 6|14 pages

CHAPTER 6

chapter |6 pages

Chapter7Principles SignalTreatment

chapter |4 pages

Flicker (lit) noise

fl f2 Frequency

chapter 0|4 pages

"'---..1..-----

chapter |1 pages

of measurement. Adapted from

chapter |2 pages

part

part |2 pages

Part III GAUGE CONTROL IN ROLLING MILLS

chapter |4 pages

Chapter8CausesofGaugeVariation

chapter c|3 pages

) d) e)

chapter |5 pages

striptension

chapter |3 pages

F lying

chapter |1 pages

AISEAISE

chapter |5 pages

Chapter9AutomaticGaugeControlSystems

chapter X|1 pages

-r a y

chapter |11 pages

partoftransducer

chapter |30 pages

0

chapter 10|9 pages

Dynamic Characteristics of Roll Gap Control Systems

24ms-

chapter |1 pages

_ 1 _ J =

chapter |4 pages

K H , IfM .

chapter |2 pages

'----------1W1s

chapter |2 pages

( s )

chapter |6 pages

+ K c + ( 1 -

chapter |3 pages

J 60

I I I I I I

chapter |21 pages

= 30 x 10psi

chapter |16 pages

CHA ? TER12

chapter |1 pages

AISE

chapter |2 pages

of the

part |2 pages

Part IV WIDTH CONTROL IN ROLLING MILLS

chapter |1 pages

Chapter13Theory WidthChange

chapter |3 pages

· ---------,

chapter |8 pages

( h ] w ] ( w h : ]

chapter |2 pages

------~

chapter |8 pages

= = =

= -0.29. A good curve-fitting of the dog bone shape, as shown in Fig. 13.8, can be obtained

chapter |9 pages

s s -i !, 1 ._ _. ~~

chapter |3 pages

CHAPTER

chapter |1 pages

b ) c )

chapter |10 pages

BY CASTING AND ROLLING

chapter |6 pages

= = =

chapter |1 pages

Chapter15Methods WidthChangebyPressing

chapter |10 pages

a ) b ) c )

chapter 15|7 pages

C H A P T E R 1 5

chapter |4 pages

of the slab is located within the area

chapter 16|1 pages

Optimization of the Width Change Process

chapter 60|3 pages

50

Roll crown

chapter |3 pages

SlabSlabafter / ( ? ' rolling

chapter |1 pages

_,-'

chapter |1 pages

Housing

Roll Spherical neck thrust bearing Edging Slab shape Edging

chapter |9 pages

Supportroll Edgingroll

chapter |1 pages

CHAPTER17Data

chapter |1 pages

Data processing ~ --------~

chapter |1 pages

SpindleEdger _ _ _ , _ _ housing

chapter 17|5 pages

C H A P T E R 1 7

chapter |3 pages

w produced by the width gage A are fed forward into a process

Width Rolling direction Horizontal mill

chapter |1 pages

r -· ·

chapter |4 pages

AUTOMATWIDTHANDPLANVIEW

chapter |2 pages

Mill centerline

chapter 27142524|1 pages

2 7 1 4 2 5 2 4

chapter |1 pages

Off -c entermetersB Rollingmill

chapter |2 pages

Hot

chapter |2 pages

Part

chapter |1 pages

Chapter

chapter |4 pages

P/2P/2

12\Ye 1-::-- HHtHtt

chapter |1 pages

lJw,DB

16P(1- + Dw

chapter |1 pages

b) c)

chapter L|2 pages

/ 2 L / 2

chapter |1 pages

n+ m ( p

chapter |3 pages

u~ near ,

chapter |3 pages

EFFECTOFROLLDEFORMATIONONSTRIP

chapter |2 pages

z: Backup roll p

/// ////////

chapter |5 pages

CHAffER 18

chapter |1 pages

RollbodyStripedge

chapter x|4 pages

= L x = O

chapter |2 pages

II200

chapter 120|1 pages

tsoo · F

chapter 420380340|4 pages

4 2 0 3 8 0 3 4 0 3 0 0

chapter 0|4 pages

75 0.030 · = -

Approx roll diameter: 22.5 in. Roll barrel length: 58.0 in. 0.025 0.020 0.015 0.010 0.005

chapter 0|2 pages

500 StandF6 =60s r-fint = 6.7

,./--

chapter |7 pages

> w/2):

= work roll specific heat = aRT[1- lxl)sl = aRT (y + w/2 -

chapter |1 pages

AExpansion

chapter |1 pages

CHAffER

chapter |1 pages

~kel plating _____

_"-=- Rolled-in particle

chapter |2 pages

Cumulative ton-width distribution

---=:::-..

chapter |1 pages

Cumulativeton -w idthdistribution

chapter |14 pages

ToprollBottomroll8

chapter |1 pages

AISE Yearly Proceed-

chapter 20|6 pages

Strip Profile and Flatness Analysis

chapter |1 pages

STRIPPROFILEANDFLATNESSANALYSIS

chapter |4 pages

CHAffER 20

It is a well-known fact that strip crown is greatly dependent on strip width. Indeed, the strip body trans-

chapter 20|12 pages

CHAPTER 20

chapter |1 pages

Chapter21RollBendingAnalysis

chapter |6 pages

CHAffER 21

-0.3]

chapter |14 pages

CHAPTER

chapter |7 pages

= 1016mm

chapter |2 pages

Part

chapter 22|10 pages

Roll Bending Systems

chapter |1 pages

~ [ E B ~ ~ ~ ~ t16

chapter 30|1 pages

c F = 0 60t

chapter |10 pages

Work roll diameter after F2-F4:

715 mm Backup roll diameter 1335 mm Roll barrel length 218 4 mm WRB range ofF2-F6 stands: -50 to 100 t Permissible flatness (inclination): + 1.5% after FS, F6:). Rolled material: low carbon steel 2.34 2.50 4.31 4.31 4.37 Strip width, 1235

chapter |7 pages

CHAffER 22

chapter 23|11 pages

Roll Shifting and Crossing Systems

chapter 23|4 pages

CHAPTER 23

chapter |5 pages

BAs

chapter |3 pages

ofHC Mills

chapter |1 pages

IJ -

chapter |3 pages

eve

chapter 23|2 pages

CHAPTER 23

chapter |14 pages

CHAYTER 23 a) b)

chapter |5 pages

efnt

chapter |7 pages

Pair

chapter |1 pages

AISE Year Book, 1987, pp.

chapter 24|38 pages

Rolls With Specific Profiles

chapter |7 pages

Chapter25FlexibleEdgeRolls

chapter 25|2 pages

CHAPTER 25

chapter I|2 pages

~ --~ ~ ~ ~ ~ ~ ~ ~ -T --! --1

chapter |13 pages

Solid

chapter |1 pages

Chapter26StripProfileandFlatnessSensors

chapter |3 pages

80mm

chapter |6 pages

r------

-----.., ---------4

chapter 4327|13 pages

4 3 2 7

chapter |4 pages

CHAPTER

chapter |1 pages

. --. --

chapter |3 pages

) C f ' - 1 /

chapter |2 pages

Wl' W

Cor higher shall be considered as hot. Cor lower shall not be considered as hot.

chapter |7 pages

Target strip profile F6 stand roll force P

F1-F4 stands thickn., forces hi, Pi, i 1 to 4 Fl-F 4 i = 1 to 4

chapter |1 pages

Index

chapter |7 pages

conversion, 137-140 Extensometers, 188-189 multiplexing, 137,148-149 processing, 150-151 quantization, 139-140 Dead band, 108 Feather, 9-10 flatness, 578-587, 776-779 Filter, 137-138, 149-150 floating, 275-277 cut-off frequency, 149-150 Decibels, 223-224 pass band, 149-150 Discrimination, 108 stop band, 149-150 Distribution, normal, 77-78 Finite element analysis, 415-416, 461-473, Dog bone 479-480, 529-534 rolling, 441-442 Fish tail, 15-16,340-346, 406,430 shape, 12-13, 328-333 Flatness Doppler sensors, 117-119,134-135 error, 93 Drift, 108 performance, 93 Drives, 214-215 Flowmeters, 117 Frequency E break, 241 crossover, 241 Edge Friction, 218 cross-sectional static, 109 profile, 315-316 Fuzzy inference method, 798-799 shape, 13-14,347-349 drop, 9-10, 638-640, 736, 779,782-783 overlap, 413 thinning ratio, 610-612 Gages Edgers, 356-362,429-436 strain, 127 Edging thickness, 175-180 combined, 179-180 by rolling, 315-350 capability, 358 isotope, 177-180 efficiency, 333-334, 337-338, 387-389 optical, 176-177 practice, 360-367 profile, 749-750 rolls, 334-340,349, 358, 360, 401-402, 410 X-ray, 178-180, 747-748 Errors Gauge analysis of, 112 change, flying, 169-171 band, 109 control data transmission, 151-152 adaptive threading, 215-216 compensation, 169,218-219 illegitimate, 151-154 legitimate, 151 deviation, 199-200 position, 225, 239-241 differential, 197-198 propagation of, 112-113 dynamic, 212 random, 112 feedback, 197,199,212 feedforward, 199-200,208, 212, 215-217, signal conditioning, 151 278-281 recovery, 151-152 flow-stress feedforward, 208-209 high/low frequency, 212 sampling, 154-155 sensing, 151 in-gap, 278 mass flow, 211-212 systematic, 112