ABSTRACT

Abstract The discovery and use of fluorophosphites and chlorophosphites as trivalent phosphorus ligands in the rhodium catalyzed, low-pressure hydroformylation reaction are described. The hydroformylation reaction with halophosphite ligands has been demonstrated with terminal and internal olefins. For the hydroformylation of propylene, the linear to branched ratio of the butyraldehyde product shows a strong dependency on the ligand to rhodium molar ratios, the reaction temperature, and the carbon monoxide partial pressure. Introduction The hydroformylation reaction, also known as the oxo reaction, is used extensively in commercial processes for the preparation of aldehydes by the reaction of one mole of an olefin with one mole each of hydrogen and carbon monoxide. The most extensive use of the reaction is in the preparation of normal-and iso-butyraldehyde from propylene. The ratio of the amount of the normal aldehyde product to the amount of the iso aldehyde product typically is referred to as the normal to iso (N:I) or the normal to branched (N:B) ratio. In the case of propylene, the normal-and isobutyraldehydes obtained from propylene are in turn converted into many commercially-valuable chemical products such as n-butanol, 2-ethyl-hexanol, trimethylol propane, polyvinylbutyral, n-butyric acid, iso-butanol, neo-pentyl glycol, 2,2,4-trimethyl-1,3-pentanediol, the mono-isobutyrate and di-isobutyrate esters of 2,2,4-trimethyl-1,3-pentanediol. Slaugh and Mullineaux (1) disclosed a low pressure hydroformylation process using trialkylphosphines in combination with rhodium catalysts for the preparation of aldehydes as early as 1966. Trialkylphosphines have seen much use in industrial hydroformylation processes but they typically produce a limited range of products and frequently are very oxygen sensitive.