ABSTRACT

Polyethylene microencapsulation physically homogenizes and incorporates mixed waste particles within a molten polymer matrix, forming a solidified final waste form upon cooling. Each individual particle of waste is embedded within the polymer block and is surrounded by a durable, leach-resistant coating. The process has been successfully applied for the treatment of a broad range of mixed wastes, including evaporator concentrate salts, soil, sludges, incinerator ash, off-gas blowdown solutions, decontamination solutions, molten salt oxidation process residuals, ion exchange resins, granular activated carbon, shredded dry active waste, spill clean-up residuals, depleted uranium powders, and failed grout waste forms. For waste streams containing high concentrations of soluble toxic metal contaminants, additives can be used to further reduce leachability, thus improving waste loadings while meeting or exceeding regulatory disposal criteria. In this configuration, contaminants are both chemically stabilized and physically solidified, making the process a true stabilization/solidification (S/S) technology.