ABSTRACT

Abstract Here we describe the use of a backside exposure method for the creation of high aspect ratio tapered microstructures with nano-porous sidewalls. These sidewalls result from the exposure and curing conditions of the SU8 matrix. The structures show ultra-hydrophobic behavior with water contact angles of more than 160◦, without an additional coating of the SU8 polymer. By choosing appropriate exposure conditions, needlelike structures can be created with a high level of porosity, covering their entire surface. The contact angle hysteresis values of such structures lie in the range of 20◦.