ABSTRACT

I. Introduction ...................................................................................................................... 424

A. Reasons for Testing.................................................................................................. 424

II. Common Transducers ...................................................................................................... 425

A. Displacement Transducers ....................................................................................... 425

B. Accelerometers......................................................................................................... 426

1. Piezoelectric Accelerometers ............................................................................ 427

2. Capacitive Accelerometers................................................................................ 429

C. Strain Gauges ........................................................................................................... 430

1. Bridge Circuits .................................................................................................. 432

D. Force-Measuring Wheelsets..................................................................................... 433

1. Measuring Lateral Forces between Wheelset and Axle Box ........................... 435

2. Measuring Lateral and Vertical Wheel-Rail Forces — The Axle Method .... 435

3. Measuring Lateral and Vertical Wheel-Rail Forces — Wheel Methods ....... 436

4. Compensation for Undesired Parasitic Effects ................................................. 437

E. Vehicle Speed and Position Measurement .............................................................. 438

1. The AC Tachogenerator.................................................................................... 438

2. Hall Effect Probes ............................................................................................. 439

3. Ground Speed Radar ......................................................................................... 439

4. Determining Vehicle Position........................................................................... 440

III. Test Equipment Configuration and Environment............................................................ 441

A. Transducer Positions on Vehicles............................................................................ 442

IV. Data Acquisition............................................................................................................... 443

V. Measurement of Wheel and Rail Profiles........................................................................ 445

VI. Track Geometry Recording ............................................................................................. 447

A. Manual Survey ......................................................................................................... 448

B. Track Geometry Trolley .......................................................................................... 449

C. Track Recording Vehicles ....................................................................................... 449

D. Chord Offset Measuring Systems ............................................................................ 451

VII. Examples of Vehicle Laboratory and Field Tests........................................................... 452

A. Static/Quasi-Static Tests .......................................................................................... 452

1. Wheel Unloading Test....................................................................................... 452

2. Bogie Rotational Resistance Test ..................................................................... 452

3. Sway Test .......................................................................................................... 454

4. Body Modes Tests............................................................................................. 455

B. Dynamic Tests.......................................................................................................... 455

References..................................................................................................................................... 456

An understanding of testing and instrumentation methods is essential to the accurate construction

and validation of railway vehicle dynamic models. The dynamics engineer may need to produce

specifications for test work, understand the applicability and limitations of data produced, and

manipulate test results to provide comparisons with modelling work. This chapter provides an

overview of the situations in which the engineer may require test data, together with an introduction

to common techniques and equipment used, both in the laboratory and for conducting vehicle

testing on-track. The examples given largely relate to vehicle testing which forms the most relevant

body of work for the vehicle dynamics engineer. However, dynamic simulation is increasingly used

in rail/track related investigations where many of the same techniques may be applied.