ABSTRACT
Intermediate tooling is a concept in which changeover steps previously internal, machine off, are converted to external work, machine on. It requires modification of the equipment or process to ensure this conversion can take place. One-turn method analysis is something the team has done for years and has proven to be useful in reducing setup cycle times. A one-turn method analysis is used to identify opportunities where typical turning operations can be reduced or eliminated. Converting nuts, bolts, and screws to something that turns “once” can greatly reduce cycle time. Some form of quick-disconnect system is ideal. Incorporation of some form of one-turn method would greatly reduce the time again during this material installation. Changeover time was already reduced by creating a standard baseplate that goes in and out quickly and allows the turning operation to be external.
